Project Sec
   
 

 
Album One    
Made from plaster & P40 filler buffed to a high gloss shine Fibreglass dome mould and dome plug The most exciting part of the project - the first fibreglass cast
     
Made entirely from P40 body filler profiled using the dome plug Dome with cowl and light fittings attached Inner dome ring - showing eyestalk pivot mount
     
Underside view inside dome showing turning handle Bearing ring - holds 120 12mm steel ball bearings Completed dome unit with eyestalk and lights fitted
     
Ply & MDF neck ring with rubber 'mesh' & bearing ring attached MDF & hardwood neck ring assembly Neck blocks - showing rubber mould, plug, cast and steel ball
     
Ply mesh template with steel punch & rubber blank There are 108 'slots' in each rubber piece and there are 8 pieces Completed neck assembly
     
Light modification moulds & plugs Original light lenses and resin cast modification pieces Completed lighting units ready for mounting on dome
     
Eyeball form with acrylic plastic hemisphere and plasticard trims Eyeball lens cowl - with hardwood turning with perspex lens Eyestalk components ready for assembly

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 Album 2 Album 3 Album 4 Album 5 Album 6

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