Project Sec
   
 

 
Album Two    
Completed eye stalk ready for mounting in dome Shouolder carcass with ply cladding - (this was the wrong profile) Shoulder - showing arm boxes and hi density foam detail layups
     
Completed shoulder plug with joint lip - ready for layup of mould Half of the completed shoulder mould shows extra inset blocks added Shoulder slat plugs ready for moulds to be made
     
Shoulder slat moulds MDF arm box faceplate former Faceplate casting in mould
     
Completed resin faceplate Shoulder casting - as it came out of the mould Every slat had to be individually profiled to fit the shoulder
     
Plunger head components - plunger was made from HDPE ball & plasticard Completed plunger head - slid into main plunger arm tubes Gun arm components - alloy tubing, aluminium rods and hardwood fittings
     
Completed gun arm ready for mounting MDF ball pivot, HDPE ball and faceplate Ball pivot moounted in shoulder with arm in place
     
Ply skirt plug (shouldn't have drilled all those holes though!) Completed skirt mould in 2 halves Another success - first time casting of skirt halves

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