Project Sec

or - how I got there in the end - part 7

 
 

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Construction Notes
Gun Arm
The main shaft of the gun arm is made from a length of 25mm steel tubing, inserted through a 100mm HDPE sphere.
 
100mm protruded through the other side of the sphere to form a 'handle' for movement, and this is protected by a bicycle handlebar grip.
 
The two collars were turned in hardwood and painted silver. (Would like to have had these chromed to match the other metalwork, but there you go!) - These were fixed to the shaft using epoxy resin glue.
 
A garden spray nozzle and tube was installed inside for possible future use - erm - maybe not eh!!
 
Plunger Arm
This arm is made up from lightweight alloy tubing of three diameters, and three different lengths of 25mm, 32mm and 38mm, and what a job it was finding a supplier who didn't want the earth per metre.
 
Thanks to a friend, I eventually used TV aerial mast - for a fraction of the price - with 'spot on' results.
 
Basically, the 32mm tube is fitted through and epoxied to a 100mm HDPE sphere.
 
The 38mm tube is epxoied to the 32mm tube and to the outer edge of the sphere, and the 25mm tube passes through both tubes and the sphere, protruding 100mm to form a handle, enabling the inner tube to slide in and out by 200mm.
 
The plunger head was made up from a 100mm HDPE hemisphere, with pasticard sheet trims on both inner and outer surfaces. The plunger is made up around a 3/4" copper tube which fits snugly into the end of the 25mm tube.
 
The rear collar was made up from 25mm and 32mm plastic pipe.
 
 
Go to Part 8 - skirt 
 
Construction Images
 
gun arm components
completed gun arm
 
 
 
plunger unit head
plunger head components
 

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